EV Platform
EV Skateboard Platform
Built from the ground up, this modular EV chassis design uses advanced simulations & in depth engineering to provide a scalable architecture for electric mobility.
Mettler Design Case Study
Rapid Hardware Development Studio
Your Idea Deserves to Be Realized.
Engineered for Market Success.
From preliminary concept to production ready hardware. We build physical architectures with precision engineering and zero tooling surprises.
Confidential · Mutual NDA Signed Before File Exchange
01 // Engineering
Engineering Design & Development
Mechanical design, FEA & simulation validated before a single part is cut
Modal AnalysisExplore →
02 // DFM
Design for Manufacturing
Parts, tolerances & assemblies optimized for cost efficient production
Hinge SubassemblyExplore →
03 // Production
Manufacturing
CNC machining, tooling & assembly built to scale
CNC MachiningExplore →
04 // Partnership
Engineering Partnership
One embedded team from first sketch to production units
Helmet ProgramExplore →
$42M +
Capital Raised
Client series seed to B
149
Project shipped
Turnkey physical systems
4 to 6 Wks
FIRST PROTOTYPE
Functional bench validation
38%
UNIT COST SAVED
Average BOM optimization
Engineering Portfolio · 4 Technical Domains
Engineered From Concept to Mass Assembly
Explore our domain specific physical hardware, computational simulations, structural plastic parts, and embedded electronics.
Active Production Runs (2023-2025)
01. Automotive & Mobility Division
Structural Chassis · Suspension Kinematics · Powertrain Packaging
01 / 02
EV PlatformElectric Truck Skateboard Platform
Modular EV skateboard platform engineered for commercial fleets and urban logistics, scalable and versatile by design.
Mettler Design Case StudyView Project →
Three WheelerReverse Trike
Reverse two seater trike combining safety, modularity and cost efficient manufacturing, from MVP proof of concept through testing and refinement.
Mettler Design Case StudyView Project →
02. Computation & Simulation Division
Topology Optimization · FEA · Range & Drive Cycle Modeling
01 / 02
Structural OptimizationTopology Optimization
Three wheeler rear fork redesigned with topology optimization to cut material use while keeping strength, ready for additive manufacturing.
Mettler Design Case StudyView Project →
EV Simulation
Battery Range Estimation
Range estimation, drive cycle analysis and battery optimization for an electric scooter, using simulation and mathematical modeling.
Mettler Design Case StudyView Project →
03. Product & Plastics Division
Ergonomics · Tooling DFM · Consumer & Outdoor Products
01 / 02
Consumer ProductCollapsible Tent
Ergonomic, durable collapsible tent developed for a travel and tourism client and engineered to be easy and cost effective to manufacture.
Mettler Design Case StudyView Project →
Outdoor ProductRC Bait Boat
IP-65 certified RC bait boat engineered for a European client, fully protected against water and dust with streamlined assembly.
Mettler Design Case StudyView Project →
04. Electronics & Embedded Division
PCB Design · Wiring Harness · Sensor Integration
01 / 02
Compact ElectronicsPCB Design for Compact Devices
PCB design for compact devices with very limited internal space, combining product design, prototyping and manufacturing know how.
Mettler Design Case StudyView Project →
Wiring HarnessElectric Scooter Harness Design
Wiring harness system for an advanced electric scooter, powering and connecting every component so they communicate seamlessly.
Mettler Design Case StudyView Project →
Featured Work · 7 Projects
Project Spotlight
Selected builds across mobility, simulation, product design and electronics.
01 / 07
Marine
Bait Boat Hull
A carbon fiber reinforced hull balances strength, weight, and efficiency for seamless water maneuverability. This design offers hydrodynamic stability and manufacturability.
Mettler Design Case Study
Micromobility
Modern Electric Scooter
Lightweight, stylish, and ergonomic, engineered for urban mobility with a compact footprint and fatigue free driving for enhanced comfort.
Mettler Design Case Study
Topology & FEA
Part Topology Optimization
Using generative design and AI driven topology optimization, we engineer lighter, stronger components, reducing material; ideal for additive manufacturing & product aesthetics.
Mettler Design Case Study
Product Design
Collapsible Tent
Highly portable, lightweight & cost effective, this collapsible tent features a quick folding system for deployment. Designed for multiple product configurations.
Mettler Design Case Study
Electronics
PCBs / Electronics
We design high performance PCBs and electronic products that optimize power, integrity, and cost, for all industries.
Mettler Design Case Study
Three Wheeler
Three Wheeled Reverse Trike
A fresh concept for a reverse trike, marketed for stability, aerodynamics, and agility, backed by advanced simulations and indigenous chassis development, tested and prototyped.
Mettler Design Case Study
Business Model · Zero Upfront Cost
Engineering That Pays for Itself
We build a partnership around your product's revenue, not your budget. Start without upfront cost, keep unit costs low, and scale the team as you grow.
$0Upfront cost
to get started
to get started
We only win when your product does.
Instead of billing you before anything ships, we structure the work so cost stays low and your revenue potential stays high, from first sketch to factory handoff.
- No upfront costs to begin the engagement
- Cost effective design that trims unit and tooling cost
- Engineering partnership aimed at maximizing your revenue
Request a Quote
Custom quote · No obligation
Where the savings come from
Design for manufacture and tooling reviews, built into every project.Typical build cost
With Mettler DFM
Average 38% off BOMFlexible engagement models
Fixed Scope Project
A defined deliverable with a clear timeline and one agreed cost, ideal when requirements are locked.
Custom quoteFrom $X
Milestone Based
Pay as each stage lands, from concept to prototype to production handoff, so spend follows progress.
Custom quoteFrom $X
On Demand Team
An embedded engineering team you can scale up or down as your product and volumes grow.
Custom quoteFrom $X
Client Testimonials
5.0 Client SatisfactionClient Video Review 010:10
Client Video Review 020:16
Client Video Review 030:35
Direct Engineering Inquiry
Have an Idea? Let’s Engineer It.
Book a 30-minute exploratory review with our engineering leads. We assess feasibility, define prototype milestones, and sign an NDA before file transfers.