Rapid Hardware Development Studio

Your Idea Deserves to Be Realized.

Engineered for Market Success.

From preliminary concept to production ready hardware. We build physical architectures with precision engineering and zero tooling surprises.

Confidential · Mutual NDA Signed Before File Exchange
01 // Engineering

Engineering Design & Development

Mechanical design, FEA & simulation validated before a single part is cut

Modal AnalysisExplore →
02 // DFM

Design for Manufacturing

Parts, tolerances & assemblies optimized for cost efficient production

Hinge SubassemblyExplore →
03 // Production

Manufacturing

CNC machining, tooling & assembly built to scale

CNC MachiningExplore →
04 // Partnership

Engineering Partnership

One embedded team from first sketch to production units

Helmet ProgramExplore →

Our Expertise · 5 Disciplines

Everything Your Hardware Needs

Mechanical, electrical and manufacturing under one roof, so nothing gets lost between teams.

3D CAD Modelling

Production-ready parts and assemblies, built for fit, function and the factory floor.

Electrical Design

Wiring, power systems and schematics that are safe, clean and easy to build.

PCB Design

Board layout from schematic to fab files, sized for your enclosure and your BOM.

Product Development

From first sketch to working prototype, one team carrying it the whole way.

Manufacturing & Supply

DFM reviews, supplier sourcing and handoff so production runs without surprises.

$42M +

Capital Raised

Client series seed to B

149

Project shipped

Turnkey physical systems

4 to 6 Wks

FIRST PROTOTYPE

Functional bench validation

38%

UNIT COST SAVED

Average BOM optimization

Engineering Portfolio · 4 Technical Domains

Engineered From Concept to Mass Assembly

Explore our domain specific physical hardware, computational simulations, structural plastic parts, and embedded electronics.

Active Production Runs (2023-2025)

01. Automotive & Mobility Division

Structural Chassis · Suspension Kinematics · Powertrain Packaging

01 / 02
Electric Truck Skateboard PlatformEV Platform

Electric Truck Skateboard Platform

Modular EV skateboard platform engineered for commercial fleets and urban logistics, scalable and versatile by design.

Reverse TrikeThree Wheeler

Reverse Trike

Reverse two seater trike combining safety, modularity and cost efficient manufacturing, from MVP proof of concept through testing and refinement.

02. Computation & Simulation Division

Topology Optimization · FEA · Range & Drive Cycle Modeling

01 / 02
Topology OptimizationStructural Optimization

Topology Optimization

Three wheeler rear fork redesigned with topology optimization to cut material use while keeping strength, ready for additive manufacturing.

EV Simulation

Battery Range Estimation

Range estimation, drive cycle analysis and battery optimization for an electric scooter, using simulation and mathematical modeling.

03. Product & Plastics Division

Ergonomics · Tooling DFM · Consumer & Outdoor Products

01 / 02
Collapsible TentConsumer Product

Collapsible Tent

Ergonomic, durable collapsible tent developed for a travel and tourism client and engineered to be easy and cost effective to manufacture.

RC Bait BoatOutdoor Product

RC Bait Boat

IP-65 certified RC bait boat engineered for a European client, fully protected against water and dust with streamlined assembly.

04. Electronics & Embedded Division

PCB Design · Wiring Harness · Sensor Integration

01 / 02
PCB Design for Compact DevicesCompact Electronics

PCB Design for Compact Devices

PCB design for compact devices with very limited internal space, combining product design, prototyping and manufacturing know how.

Electric Scooter Harness DesignWiring Harness

Electric Scooter Harness Design

Wiring harness system for an advanced electric scooter, powering and connecting every component so they communicate seamlessly.

Featured Work · 7 Projects

Project Spotlight

Selected builds across mobility, simulation, product design and electronics.

01 / 07
EV Platform

EV Skateboard Platform

Built from the ground up, this modular EV chassis design uses advanced simulations & in depth engineering to provide a scalable architecture for electric mobility.

EV skateboard platform chassis
Mechanisms

Spider Hinge Assembly

A multi-link spider hinge sub-assembly, fully detailed with exploded views, part list and drawings ready for the shop floor.

Spider hinge sub-assembly drawing
Generative Design

Structural Stamped Panel

Developed using generative design, assembly-level load simulations and design optimization to reach a manufacturing-ready part.

Stamped panel concept design, structural analysis and modal analysis
Electronics

Compact PCBs

Compact, high-performance PCBs for space-constrained applications, with complex circuitry packed into optimized layouts.

Compact round PCB with connectors
Electrical

Custom Wiring Harnesses

Custom wiring harnesses for complex applications, with reliable connections, efficient routing and clean integration into tight spaces.

Wiring harness 2D design and 3D assembly
Consumer Product

Perfume Bottle Lineup

A complete perfume bottle lineup, from bottle and cap design through to premium packaging, ready for production.

Perfume bottle lineup with discovery packaging
Product Design

Cash Recycling Kiosk

A family of cash recycling kiosks, from a full-height touchscreen unit to a curved-display model and a compact countertop version, all built around one secure cash-handling core.

Cash recycling kiosk product lineup

Why Mettler Design · 6 Reasons

Why Teams Choose Us

We're the engineering team that takes your product from idea to production, and stays accountable the whole way.

Get a Quote
01

One Team, Concept to Production

Mechanical, electrical, PCB and manufacturing under one roof. No hand-offs between vendors, nothing lost in between.

02

Designed for the Factory Floor

Every part goes through a design-for-manufacture review, so you avoid costly tooling surprises and keep unit costs down.

03

Prove It Before You Pay

Start with a pilot phase at no upfront cost. See our engineering on your own product before you commit.

04

Your IP Stays Yours

We sign a mutual NDA before a single file changes hands. Your designs and ideas stay confidential.

05

We Handle the Whole Build

Engineering, manufacturing, quality and delivery, managed end to end. You get finished, working hardware.

06

Straight Answers, Fast

Talk directly to the engineers doing the work. Clear updates at every stage, no account-manager runaround.

Business Model · Free Pilot Phase

Prove It First. Then We Build.

Start with a pilot phase at no upfront cost so you can see our engineering on your own product. Once you're confident, we move to a paid engagement scoped to exactly what you need.

NoUpfront cost
for the pilot

See the work before you pay for it.

The pilot lets you judge our design quality, speed and communication on a real part of your product. If it's a fit, we quote the full build at a clear, fair price, from first sketch to factory handoff.

  • No upfront cost for the pilot phase
  • Cost effective design that trims unit and tooling cost
  • Clear, paid engagement once the pilot proves the fit
Request a Quote Custom quote · No obligation

Where the savings come from

Design for manufacture and tooling reviews, built into every project.
Typical build cost
With Mettler DFM
Average 38% off BOM

Flexible engagement models

Fixed Scope Project

A defined deliverable with a clear timeline and one agreed cost, ideal when requirements are locked.

Custom quote
From $X

Milestone Based

Pay as each stage lands, from concept to prototype to production handoff, so spend follows progress.

Custom quote
From $X

On Demand Team

An embedded engineering team you can scale up or down as your product and volumes grow.

Custom quote
From $X

Client Testimonials

5.0 Client Satisfaction
Client Video Review 010:10
Client Video Review 020:16
Client Video Review 030:35

Direct Engineering Inquiry

Have an Idea? Let’s Engineer It.

Book a 30-minute exploratory review with our engineering leads. We assess feasibility, define prototype milestones, and sign an NDA before file transfers.

info@mettlerdesign.com100% IP Assignment GuaranteedMutual NDA Prior to File Sharing