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Redesigning a Three-Wheeler's Rear Fork
The task on hand was to enhance the efficiency and performance of three-wheelers by optimizing the design of their rear fork. The aim was to employ topology optimization techniquesto minimize the material used in the rear fork. This not only reduces the unsprung weight, making the vehicle lighter and more energy-efficient, but also tailors it for production using Additive Manufacturing methods. Designed specifically for a client's unique requirements, this project showcases our ability to translate customer requirements into actionable engineering techniques and producible outcomes.
Initial Design: Foundation for Topology Optimization
The existing design of the fork served as the foundational starting point for our topology optimization study. By beginning with this initial structure, we aimed to refine and enhance the rear fork's design, manufactured with steel alloy, ensuring it meets the weight target and improves performance while maintaining structural integrity.
Iterative Refinement: Perfecting Topology
Through several thorough iterations, we carefully refined the design to reach its final form, ensuring optimal performance and material efficiency.
Exploring the Design and Engineering Process
After multiple analysis and simulations, we were able to work out the final design and subsequently create an organic design that meets the requirements set for the part by the client. We handed this envelope to their design department who then generated the geometry for this part again based on our simulations and input.
We try to take projects through a rigorous design process, which ensures that our solutions exceed the expectations of our clients.
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